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Are You Neglecting Your Boiler's Vital Signs?
Preparedness and proactive maintenance protect your investment.
Boiler efficiency depends on a wide range of factors. With so many moving parts and data inputs, it can be challenging to isolate the factors that matter and to evaluate whether the activities and investments are providing a return that is worth the effort.
Chemtex developed its Boiler GPS program to help isolate those factors and do the math for you, so you can fine-tune your strategies for energy efficiency, chemical applications and evaluate investment strategies for cost reduction.
Protect, Optimize, Save
Boost Boiler Efficiency and Longevity with Boiler GPS Program
Expertly Designed Programs
Chemtex's highly trained water treatment professionals will design a customized program specifically for your boiler system. This program will optimize energy efficiency and ensure your boiler operates at its peak performance.
Significant Cost Savings
Even a slight decrease in boiler efficiency can significantly increase your operating costs. Chemtex's water treatment programs can help you maintain peak boiler efficiency, leading to substantial energy cost reductions.
Extended Equipment Life and Infrastructure Protection
Our specialized formulations are designed to protect your entire boiler system, from the feedwater to the steam condensate system. This comprehensive protection helps extend the lifespan of your boiler and safeguard your plant's infrastructure.
Complete System Protection
Our programs combine innovative, industry-leading products with the application expertise of our qualified professionals. This combination completely protects your boiler system, maximizing its efficiency and lifespan.
The Crucial Need for Water Treatment for Boiler Systems
Boiler water treatment is not just about protecting the boiler itself but ensuring the entire steam system operates efficiently, safely, and in compliance with environmental regulations. It's an investment in the system's performance, longevity, and safety, ultimately leading to significant operational and economic benefits.
1. Prevention of Scale Formation
Hardness Control: Boiler water can contain minerals like calcium and magnesium that precipitate out as scale when heated.
Scale acts as an insulator, reducing heat transfer efficiency, which leads to increased fuel consumption and energy costs. Water treatment involves removing or controlling these minerals using softening processes or scale inhibitors.
2. Corrosion Prevention
Oxygen and pH Management: Corrosion in boilers can be catastrophic, leading to tube failures, leaks, and potentially dangerous situations like explosions. Oxygen scavengers, pH adjusters, and corrosion inhibitors are used to create an environment less conducive to corrosion. Proper water treatment maintains an optimal pH, typically slightly alkaline, to protect metal surfaces.
3. Boiler Efficiency
Heat Transfer: By preventing scale and corrosion, water treatment ensures that heat transfer remains efficient. This not only conserves energy but also maintains the boiler's capacity to produce steam at the desired rate and quality.
4. Equipment Longevity
Reduced Wear and Tear: Effective water treatment extends the life of boiler components by protecting them from the damaging effects of scale, corrosion, and fouling. This reduces the need for frequent repairs or replacements, thereby lowering long-term operational costs.
5. Safety
Preventing Catastrophic Failures: Scale can cause overheating in localized areas of the boiler, leading to metal fatigue and potential boiler explosion. Corrosion can weaken boiler integrity. By treating water, these risks are significantly mitigated.
6. Steam Purity
Carryover Prevention: Impurities in boiler water can lead to carry-over where solids are carried over with the steam, potentially damaging turbines, or leading to deposits in steam-using equipment. Water treatment processes like blowdown and chemical conditioning help maintain steam purity.
7. Environmental Compliance
Effluent Quality: When boiler water is periodically discharged (blowdown), environmental regulations often dictate the quality of this effluent. Water treatment ensures that any discharge meets legal standards for pH, total dissolved solids (TDS), and other pollutants.
8. Cost Savings
Operational Efficiency: By reducing energy consumption through better heat transfer, minimizing downtime due to maintenance or failures, and extending equipment life, water treatment directly contributes to cost savings.
Why Choose Chemtex?
Measurable Results
Our focus is on providing programs that deliver actual results. You can expect to see a significant reduction in energy costs and an extension of your boiler's lifespan.
Proven Expertise
Chemtex has a proven track record of success in helping businesses achieve optimal boiler efficiency. Our team of highly trained professionals has the experience and knowledge to ensure your boiler operates at its peak potential.
Complete System Care
We go beyond just treating your boiler water. Our programs provide comprehensive protection for your entire boiler system, safeguarding your investment and ensuring smooth operation.
Peace of Mind
By choosing Chemtex, you gain peace of mind knowing your boiler system is in the best hands. Our focus on delivering measurable results and exceptional customer service makes us the clear choice for optimizing boiler efficiency and reducing operational costs.
Chemtex offers a unique combination of benefits that make us the logical choice for your boiler water treatment needs:
Common Boiler Water Treatment Techniques:
Softening
Deaeration
Corrosion Inhibitors
Discharge Blowdown Control
Insure Water Quality
Automated & Remote Systems
Boiler GPS Tracks
This innovative program tracks the energy flow in and out of the boiler room and analyzes data, accurately tracks the mass, volumetric, energy, and cost flow of the following:
Stack Losses:
Stack losses are the heat and combustion byproducts that escape through the boiler's exhaust stack.
Fuel Usage:
Fuel usage is the amount of fuel consumed to generate the required steam.
Blowdown Losses:
Blowdown losses are the water and dissolved solids removed from the boiler to control concentration levels.
Makeup Water:
Makeup water is the water added to the boiler system to replace losses from steam leaks, blowdown, and other sources.
Feedwater:
Feedwater is the treated water that is pumped into the boiler to generate steam.
Blowdown Heat Recovery:
Blowdown heat recovery is the process of recapturing heat from the blowdown water before it is discharged.
Total Steam Production:
Total steam production is the overall amount of steam generated by the boiler.
Steam Available for Use:
Steam available for use is the portion of the total steam production that remains after accounting for internal boiler use and losses.
Steam to the Deaerator:
Steam to the deaerator is the steam used to remove dissolved gases from the feedwater.
Flash Steam Recovery:
Flash steam recovery is the process of capturing steam that is created when hot blowdown water is depressurized.
Condensate Return:
Condensate return is the recovered steam that condenses back into water and is returned to the boiler system.
Burner/Combustion:
Burner and combustion is the process of mixing fuel and air in a controlled manner to produce heat through burning.
Success Stories
"Forty years in water treatment and analysis really showed when we hired Chemtex. Their professionalism and expertise were so far above our previous service partners. Very happy we made the switch."
Alex Y. - CA
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Ash Marcus
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Jamie Lane